X-ray Diffraction Measurement of Layered Manganese Dioxide that Can Store / Release Heat Repeatedly by Desorbing / Absorbing Water Molecules to/from Moist Air

Norihiko L. Okamoto, Takuya Hatakeyama, Hongyi Li and Tetsu Ichitsubo

Winter 2023 Volume 39, No. 1 , 01-05

Discovery of thermal storage materials that can utilize low-temperature waste heat

We have discovered that layered manganese dioxide (birnessite, δ-MnO₂) can store/release heat through an intercalation mechanism in which water molecules in a moist atmosphere are deintercalated/intercalated between the layers. The material has been found to have an excellent balance of various properties required for thermal storage materials, such as low heat-storage temperature, high thermal energy density, good charge/discharge rate, and cyclic properties. In this note, the high-temperature stability of layered manganese dioxide and the crystal structure change accompanying intercalation/deintercalation of water molecules are analyzed by in-situ X-ray diffraction measurements, and its thermal storage properties are evaluated by thermogravimetric differential thermal analysis and differential scanning calorimetry.

Highlights

  • Layered manganese dioxide can repeatedly store and release heat by reversibly absorbing and releasing water molecules from humid air through an intercalation mechanism.
  • In-situ X-ray diffraction revealed that the crystal structure remains stable through reversible hydration and dehydration cycles below its decomposition temperature, supporting long-term cycling.
  • The material combines low charging temperatures (approximately 120–160°C), rapid water transport, and high volumetric energy density, making it promising for recovering low-temperature waste heat.

Summary

Layered manganese dioxide offers a novel approach to thermal energy storage by using reversible water intercalation rather than conventional phase-change or chemical reaction mechanisms. When heated to approximately 120–160°C, water molecules leave the material's layered crystal structure, storing thermal energy. Exposure to moist air at room temperature causes the water to re-enter the structure, releasing the stored heat. This reversible process allows thermal energy to be stored from relatively low-temperature heat sources that are often considered waste heat.

In-situ X-ray diffraction measurements showed that the crystal structure remains intact throughout repeated hydration and dehydration cycles below the material's decomposition temperature. The primary structural change is a reversible expansion and contraction of the spacing between manganese oxide layers, while the in-plane lattice remains essentially unchanged. Thermogravimetric and calorimetric measurements further demonstrated rapid water transport, with dehydration completing in only a few minutes even at high heating rates, along with stable cycling performance over repeated charge-discharge cycles.

The material also exhibits a high volumetric thermal energy density that approaches the energy density of some rechargeable battery technologies, while requiring only heat and atmospheric moisture for operation. These characteristics make layered manganese dioxide an attractive candidate for capturing and reusing industrial waste heat, solar thermal energy, and other low-grade heat sources where conventional thermal storage materials have significant limitations.

Frequently asked questions

Layered manganese dioxide stores thermal energy through a reversible water intercalation process. Heating the material causes water molecules trapped between its manganese oxide layers to leave the crystal structure, absorbing heat in the process. When the material is later exposed to humid air, the water molecules re-enter the layers, releasing the stored thermal energy. Because the crystal framework remains largely intact, this process can be repeated many times.

In-situ X-ray diffraction allows researchers to monitor structural changes while the material is heated, cooled, hydrated, and dehydrated. The technique directly measures changes in lattice spacing, confirming that the distance between the manganese oxide layers expands and contracts as water molecules enter and leave. These measurements also verify that the material maintains its layered crystal structure during normal operating conditions, which is essential for long-term durability.

Traditional sensible heat and phase-change materials are often limited by relatively low energy density or difficulty retaining stored heat. Many chemical reaction-based materials offer higher energy density but require much higher charging temperatures or suffer from poor reversibility. Layered manganese dioxide combines relatively low charging temperatures, rapid charging and discharging, good cycling stability, and high energy density, making it well suited for recovering low-grade waste heat.

Testing showed that water molecules move through the layered structure very rapidly. Even at heating rates as high as 100°C per minute, dehydration was completed in approximately two minutes. This rapid transport enables efficient charging and discharging compared with many other thermochemical storage materials.

The reversible dehydration process occurs at approximately 120–160°C, which corresponds to low-grade industrial waste heat and many renewable thermal sources. Heat release occurs naturally when the dehydrated material is exposed to moisture in ambient air, allowing energy recovery without requiring extremely high operating temperatures.

The material demonstrated excellent cycling characteristics. Structural measurements showed that the layered framework remains stable through repeated hydration and dehydration cycles below its decomposition temperature. Thermal analysis also indicated highly repeatable behavior over multiple charging and discharging cycles, with only a small irreversible loss of excess structural water during the initial cycle.

The material demonstrated a reversible volumetric thermal energy density of approximately 1000 MJ/m³ after the initial conditioning cycle, with an initial maximum value approaching 1400 MJ/m³. This level of energy density is comparable to that of some commercial nickel-metal hydride battery systems, highlighting its ability to store substantial amounts of thermal energy in a compact volume.

Potential applications include recovering waste heat from industrial processes, storing solar thermal energy collected during the day for nighttime heating, improving thermal management in automotive systems, creating thermal gradients for thermoelectric power generation, and supplying heat to medium-temperature energy storage systems. Its ability to operate using atmospheric moisture simplifies integration into practical thermal management applications.

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