X-ray Fluorescence Analysis of Halogen Elements

Wataru Matsuda

Winter 2021 Volume 37, No. 1 , 20-25

Halogen elements correspond to Group 17 in the periodic table and include fluorine (F), chlorine (Cl), bromine (Br) and iodine (I). Materials and products containing halogens are widely used in our daily life. For example, fluorine is contained in Teflon® resin and toothpaste, chlorine is contained in salt and vinyl chloride resin, and bromine is contained in flame retardants in plastics and photosensitizers.  While these halogen elements provide useful features to various products, they can also have adverse effects on industries and the environment.

  • Corrosion in production equipment
  • Environmental regulations
  • Countermeasures against defects in semiconductors, electrical devices

For these reasons, halogen elements are analyzed in various industries for acceptance inspection and quality control during manufacturing. Especially in fields where the number of samples to be measured is large, a method capable of quick and easy analysis is required.

Combustion-ion chromatography and inductively coupled plasma optical emission spectrometry (ICP-OES) are widely used as methods for analyzing halogen elements. However, these methods require complicated sample preparation techniques and equipment maintenance. On the other hand, it is possible to obtain analysis results quickly by using X-ray fluorescence (XRF) spectrometry because sample preparation and instrument maintenance are easy and analyzing time is short. Because of these advantages, XRF is widely used in industries. Examples of the analysis of halogen elements in various samples using XRF are described in this article.
 

Highlights

  • X-ray fluorescence enables rapid, non-destructive halogen analysis with minimal sample preparation, making it well suited for high-throughput quality control across multiple industries.
  • Selecting the appropriate XRF technique depends on the element, sample matrix, and required detection limit, with EDXRF and WDXRF each providing distinct advantages.
  • Advanced WDXRF configurations can achieve chlorine detection limits down to 0.1 ppm in oils and enable reliable fluorine analysis, even for challenging low-energy emissions.

Summary

Halogen elements such as fluorine, chlorine, bromine, and iodine are widely used in industrial materials but must often be carefully monitored because they can contribute to equipment corrosion, catalyst poisoning, semiconductor defects, and environmental concerns. X-ray fluorescence (XRF) provides a fast alternative to conventional wet chemical methods by requiring little sample preparation, minimal instrument maintenance, and short analysis times while remaining suitable for routine quality control.

For bromine analysis in plastics, energy-dispersive XRF (EDXRF) accurately quantified bromine in both pressed disks and small pellets using a standardless fundamental parameter approach. The technique produced results consistent with certified reference values while accommodating different sample sizes and geometries through selectable measurement spot sizes.

Low-level chlorine analysis requires different approaches depending on the sample matrix and concentration. Polarized EDXRF with secondary targets significantly improves the peak-to-background ratio, allowing chlorine detection at low ppm levels in organic solvents through simple liquid sample preparation. For petroleum products and other sulfur-rich matrices, wavelength-dispersive XRF (WDXRF) provides superior spectral resolution, separating chlorine from overlapping sulfur peaks and achieving detection limits around 0.1 ppm.

Fluorine presents additional analytical challenges because of its low-energy fluorescent X-rays. WDXRF overcomes these limitations through specialized sample preparation and optimized instrument configurations. A filter paper preparation method enables accurate fluorine measurements in liquid waste samples, while high-power WDXRF systems reliably detect fluorine in plastics at concentrations of a few hundred ppm and above. Overall, instrument selection should be based on the required detection limit, sample type, and elemental concentration, with benchtop and high-power systems covering applications ranging from screening to ultra-trace analysis.

Frequently asked questions

Halogen elements can significantly affect manufacturing processes, product performance, and environmental compliance. Chlorine can accelerate corrosion in industrial equipment and poison catalysts, while halogen-containing materials may generate hazardous compounds during disposal. In semiconductor manufacturing, trace halogens can damage sensitive components and reduce production yield, making routine monitoring an essential part of quality assurance.

XRF provides rapid, non-destructive elemental analysis with simple sample preparation and relatively low maintenance requirements. Unlike techniques such as combustion-ion chromatography or ICP-OES, many samples can be analyzed directly or with minimal preparation, making XRF especially valuable for high-throughput screening and routine production quality control.

EDXRF is well suited for bromine analysis because bromine emission lines are generally free from significant spectral interferences in plastic matrices. The technique can accurately measure bromine in molded disks, pellets, and irregularly shaped samples while maintaining good agreement with certified reference materials. Small spot sizes also allow localized measurements of small components.

Chlorine often must be measured at very low concentrations, where background radiation and spectral overlap become significant. In sulfur-containing materials such as crude oil, sulfur emission lines can interfere with chlorine peaks. Polarized EDXRF improves sensitivity for low-ppm measurements, while WDXRF provides the spectral resolution needed to separate overlapping peaks and quantify chlorine below 1 ppm.

EDXRF is an excellent choice for rapid screening, routine bromine analysis in plastics, and low-ppm chlorine measurements in relatively simple matrices such as organic solvents. WDXRF becomes preferable when maximum sensitivity, higher spectral resolution, or ultra-low detection limits are required, particularly for complex matrices or challenging elements such as fluorine.

Fluorine emits low-energy fluorescent X-rays that are more readily absorbed by air, sample films, and other materials before reaching the detector. As a result, fluorine analysis often requires specialized sample preparation methods, vacuum measurement conditions, optimized optics, or higher-power WDXRF systems to achieve reliable detection and accurate quantification.

Instrument selection depends primarily on the required detection limit, sample type, and analytical objective. Compact EDXRF systems are well suited for screening and routine analysis at higher concentrations, polarized EDXRF extends performance into the low-ppm range, and WDXRF systems provide the highest sensitivity and spectral resolution for ultra-trace chlorine measurements and fluorine analysis across a broad concentration range.

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